Printing Slotting Die Cutting Machine

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GYK1270x3200 4 color flexo printing slotting &rotary die cutting machine



I.Use and performance

1.Computer control can be used to store orders, change orders faster, more convenient operation.

2.PLC, touch screen control, system reliability, low failure rate, easy to understand, easy to operate.

3.All transmission rollers are made of high quality steel, hard chromium plating, surface grinding and dynamic balance.

4. Oil automatic balancing device to keep the unit oil at the same level.

5. The main transmission gear is made of alloy steel (40Cr), which is made of hardened and tempered gear. The precision is 6. The planetary wheel is made of carburizing alloy steel, and the hardness is 58-62.

6. All gaps are adjusted using self locking mechanism to make the adjustment more efficient, convenient, accurate and reliable.


Video of Machine





II.Paper Feeding Unit


1.Front feed system. (optional light pressure, or pressure free front feed mechanism)

(1)Three axis front feed, increase the flow of fans, to maintain high speed, low speed paper feeding accuracy, the smallest paper width 350mm.

(2) Adjust the air flow and pressure in 4 sections to match the size of the board.

(3) Positioning by the front baffle to reduce feed errors, improve paper feeding, printing and die-cutting precision.

(4) Left and right side baffle controlled by electric.

(5)Rear cardboad frame electric control front and back.

(6) Front paper baffle clearance manual adjustment.

(7) With continuous and intermittent paper feeding function. (optional or continuous feed) as required.

2. Upper and lower paper feeding roll

(1) Upper roller:The outer diameter of the 155mm steel pipe surface coated with wear-resistant rubber, balance correction.

(2) Lower roller: the outer diameter of the 155mm paper feeding roller surface embossed plated hard.

(3) Paper feeding pressure roller adjustment gap using self-locking structure, adjustment range 0-12mm.

(4) The power transmission of the pressure roller is driven by the rolling cross coupling, which reduces the abrasion and makes the transmission more balanced.

3. Machine clutch, accompanied by sirens, continue to ring the alarm when traveling, to ensure the safety of operators.

1. The driving shaft is provided with a friction type clutch to avoid the misoperation and damage to the machine.

2. The main motor is equipped with protection device (not start machine locking when the host is unable to turn the shipment).

3. Paper feeding unit electric automatic zeroing.

4. The general carton use automatic zeroing device, try printing 1 to 2 pieces of cardboard can be adjusted to the correct position, reduce cardboard waste.


III. Printing Unit


1.Printing roller

(1) The outer diameter is 395.6mm (with diameter of 410mm).

(2) high quality steel, surface grinding, hard chromium plating.

(3) Balance correction,smoothly operation.

(4) Scroll hanging version, using the right and left sides of the locking device, so that the more accurate version of the hanging.

(5) Full version of the version of the trench, the application of the 9mm version.

(6) Loading and unloading printing board, foot switch electric control forward and reverse.

2. Printing press roller

(1)Outside diameter is 155mm.

(2) Steel pipe surface grinding, hard chromium plating.

(3) Balance correction,smoothly operation.

(4) Self locking structure of pressure roller gap adjustment, adjusting range 0-12mm.

3.The metal anilox roller (customized according to customer demand for the mesh) (high with 250 mesh matching ceramic roller)

(1) Outside diameter is 215mm.

(2)The surface of the steel pipe is made of advanced chromium plating process, hard, smooth wear.

(3) Dot consistent, ink uniform.

(4) Prolong the service life of printing plate and rubber roller.

(5) The anilox roller gap adjustment adopts self-locking structure, adjusting range 0-12mm.

4. Uniform ink roller, coated with wear-resistant rubber, rubber roller high parabolic type, to compensate for the force deformation, improve the effect of inking. Rubber for the butyl rubber, shore hardness of 60 degrees or more, through the special effect of good polish ink. The rubber roller is driven by the motor when the machine is stopped. When machine stopped, the ink wont stop, ink uniform.

(1) Outside diameter is 205mm.

(2) Self locking structure of rubber roller gap adjustment, adjusting range 0-12mm.

5. Phase adjusting mechanism

(1) Planetary gear structure.

(2) The printing phase is controlled by computer and electric digital control 360 degrees(running and stopping both can adjust)

(3) The transverse phase of the printing roller adopts electric adjustment, the adjustment range is 5mm.

(4) The printing plate roller uses the electric adjustment phase, to return to zero and the edition speed is quick, adjusts the edition precision to be high.

6. Feeding roll

(1) Paper feeding upper roller, outer diameter of 86mm, high quality steel plated hard chromium with four guide wheel diameter of 125mm.

(2) Paper feeding lower roller, outer diameter is 155mm, guide paper roll plating hard chromium.

(3) Self locking structure to adjust the clearance of the guide roller, and the adjusting range is 0-12mm.

7.water Ink circulation structure

(1) Pneumatic diaphragm pump for ink stability, simple operation and maintenance.

(2) Ink filter,Filter impurities

(3) Equipped with ink monitoring system, no ink alarm.

8. Printing phase fixing device

(1) Adopt pneumatic brake mechanism. When the unit is used for separating and adjusting the phase or cleaning, the brake mechanism limits the gear to rotate, and the fixed position of the original gear position is maintained.

(2) The power transmission of the pressure roller is driven by the rolling cross coupling, which reduces the abrasion and makes the transmission more stable.


IV. Slotting Unit


1. The outer diameter of the cutter shaft is 156mm, the outer diameter of the cutter shaft is 156mm, and the surface is plated with hard chromium.

2.Self locking structure is adopted in the pressure line wheel, Dial display adjustment data.

3.Width of slotting cutter 7mm. Alloy steel material.

4. The slotting knife seat clearance adopts self - locking structure, the dial display, adjustment range 0 - 10 mm.

5.Planetary gear structure for slotting phase adjustment

6.Slotted phase using the phase controller digital 360 degree adjustment (run, stop can be adjusted)

7. Computer PLC adjust carton length, width, height, order storage, etc.

8. The top and bottom rollers of the pressure line are 110 mm, which is made of high quality thick wall seamless steel tube, and the surface is hard to be plated with hard chromium Computer dynamic balance correction. The press line wheel diameter ф175.

9. The slotted part assembled double line structure, to ensure that the carton line intact, paper is not easy to damage.


V. Die cutting Unit


1.Rubber pad roller adopts 1:900 crankshaft rotation reversing 30mm swimming transverse structure.

(1)The outer diameter of the rubber pad roller is 388.9mm.

(2)Rubber pad roller for high quality steel, surface grinding, hard chromium plating.

(3)Balance correction, increased operating stability

(4)Rubber pad thickness 8mm, width 250mm.

(5)The self adjusting structure is adopted to adjust the gap between the pad roller and the cutter roller, and the adjusting range is 0-16mm.

(6)Automatic compensation structure of rubber pad roller, automatic control of pad roll speed.

(7)Rubber pad roll cutting flat structure, keep the pad roll.

2.Die roll φ360mm.

(1)The die roller is of high quality steel, the surface is grinded, hard chromium plating.

(2)Dynamic balance correction, increased operating stability.

(3)Die fixed screw hole spacing, horizontal 100mm, radial 12, screw hole M10.

(4)Application of line height 22.60mm

(5)Wood template thickness 13mm, blade height 25.4mm.

3.Die cutting phase adjusting mechanism.

(1)planetary gear type structure.

(2)Die cutting phase using the computer and electric digital control 360 degree adjustment (run, stop can be adjusted).

(3)The cutter roller transverse adopts electric adjustment, the adjustment range is 10mm.

4.Adopts the self - locking structure to adjust the clearance of the guide roller, the adjustment range is 0 - 12mm

(1)The power transmission of the paper guide roller is driven by the rolling cross coupling, which reduces the abrasion and makes the transmission more stable.

5.The die roll can be optional with the plateless die cutting knife, which can reduce the production cost.

6.Die cutting parts using servo independent transmission, effectively improve the accuracy of die cutting.


VI.Technical parameter

1

Type

MM

1270X3200

2

Max  speed

Pcs/min

150

3

Max paper size

MM

1200X3000Continuous paper

4

Min paper size

MM

400*600

5

Sheet feed size

1600X3000

6

Max printing area

MM

1150X2800

7

Max slotting area

MM

1150X2800

5

Min slotting size

MM

380

6

Min die cutting size

MM

380

7

Max die cutting area

MM

1150X2500

8

Wall plate thickness

HT200

50mm

9

Feeding  precision

MM

±1.0

10

From the first printing to the last set of overprint accuracy

MM

±1

11

Die cutting precision

mm

±1

12

Printing roller diameter

Φ

410include printing plate

13

Wall of machine

50MMthickness

14

Main motor power

22KW

15

Production power

30KW

16

Total power

38KW

17

Supply current

200A