3/5/7 Ply Automatic Corrugated Cardboard Production Line

3/5/7 ply automatic Corrugated Cardboard production line










MODEL: 1800-3 LAYER CORRUGATOR LINE

1. The maximum production width of the corrugated cardboard:1600mm
2. Design speed:100m/min
3. Economic speed:60-80m/min

note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172ºC)
Paper rating of not less than B grade Paper moisture content of about:11%±2%
top paper:100-250g/m² core paper:100--250g/m²
corrugated paper:100-200g/m²

1. Flute-type combination:A ,C, B, E(as customers' requirement)
2. Steam the necessary requirements:

amount of steam 2500-3000Kg/Hr the highest pressure:1.2MPa
common pressure:0.8-1.1MPa
6,power supply:380V 50Hz Three-phase four-wire system
7,equipment installed total power:about150KW The actual power consumption:about 80KW(full speed)
8,equipment covers:about 50m×10m×5m(Specific length of foundation Figure prevail)
9,Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper

Customer-owned section
1,steam heating system:proposal with 2000Kg / Hr of a steam boiler pressure:1.25MPa steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3,power supply,wires connected to the operation panel and line pipe.
4,water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
1.ZJ-FElectric shaftless mill roll stand


Structural features:
★Symmetrical structure can also install two bundles of paper at the same time,Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★Each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell,the length of track is 6000mm.
★Manual dics brake,add screw following
★Electric elements centralized control the electric elements,expand chuck.


Technical parameters:
1.Kraft paper range:Width: Max: 1600mm Min: 1000mm
2.Kraft paper Diameter: Max: Φ1500mm Min: 350mm
3.Paper stand principal axis diameter:¢242mm
4.Max Weight:2000Kg(One side)
5.Powered motor parameters:
Paper jams motor550W×4set 380V 50HZ short(S2)working standard
lift motor 1.5KW 380V 50HZ short(S2)working standard

Main Spare Parts:
2.paper trolley,track

Structural features:
★push the roller in place.
★track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding,the track length6000mm.
★Each paper with two stage paper trolley,and the paper from the two sides at the same time.

main purchased components,materials and place of origin:



3.RG-1-600 top(core)paper preheater
Structural features:
★Design of butterfly head for preheating roller, In accordance with national standard category pressure vessel,and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.
★Electric adjustable angle, angle can rotate in the range of 360°,and adjust the paper preheat area.


Technical parameters:
1,diameter of the preheat roller:¢600mm
Diameter of the angle:¢85mm×2
2,work power:380V 50Hz
3,motor power:250W short(S2)work system

Main purchased parts,materials and place of origin:

4.SF-280S fingerless type single facer
Structural features:
★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet,not less than 1.5 meters away from the host,Fully enclosed full operation side.
★base and wallboard cast iron wall,Wallboard thickness 200mm,universal Joints.
★corrugated roller material adopt 48CrMoalloy steel,quenched,Laser hardening,Surface finish,main roll of corrugated diameter¢ 280mm,surface hardnessHRC58 degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm,surface grinding and chrome-plated;cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).
★pneumatic control glue to glue back, glue roller diameter ¢215mm,Engraved polished surface after a 25-line pit style textured machined chrome plated,after scraping the roller surface polished hard chrome plated.
★Corrugated roller, pressure roller materials provided by the Central Plains Steel,High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢ 320mm,connecting with metal Hose.


Regular technical parameters:

1. effective width:1600mm
2. operation direction:left or right(determined in accordance with customer plant)
3. design speed:100m/min
4. temperature range:200-260ºC

5,corrugated flute:(UV type or UVV type)
Roller diameters parameters:
1,diameter of corrugated roller: ¢320mm 2,diameter of pressure roller: ¢324mm
3,diameter of glue roller: ¢242mm4,diameter of preheat roller: ¢402mm
Powered motor parameters:
1,main drive motor:18.5KW rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:11KW rated voltage:380V 50Hz Continuous (S1) working standard
3.Glue adjusting speed reducer:100KW rated voltage:380V 50Hz short time(S2) working standard
4.Glue adjusting gap motor:100KW rated voltage:380V 50Hz short time(S2) working standard
5.Glue pump motor:2.2kw rated voltage:380V 50Hz Continuous (S1) working standard

Main purchased parts,materials and place of origin:
5.DF conveyor bridge
Structural features:
★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.
★Both sides of the security fence, ladder (with 8 small channel production), high-strength save people the word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.
★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.
★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.

Roller diameters parameters:
1,Paper roll and a tension roller diameter:¢130mm diameter of conveyor roller:¢110mm
2,Active tension roller diameter:¢110mm diameter of over paper rollers and guide rollers:¢85mm
Motor and electrical parameters:
1,corrugated single paper lift motor:2.2KW 380V 50Hz continuous(S1)work system
2,The bridge adsorption motor:2.2KW 380V 50Hz continuous(S1)work system
3,Wide motor tune cardboard: 250W 380V 50Hz short(S2)work system

Main purchased parts,materials and place of origin: Note: all the surface of the roller shaft is treated with hard chrome after grinding.



6.RG-2-600 Double preheater
Structural features:
★Design of butterfly head for preheating roller, In accordance with national standard category pressure vessel,and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.
★electric adjustable angle, angle can rotate in the range of 360°,and adjust the paper preheat area.


Technical parameters:
1,diameter of the preheat roller:¢600mm
Diameter of the angle:¢85mm×2
2,work power:380V 50Hz
3,motor power:250W short(S2)work system



Main purchased parts,materials and place of origin:

7.GM-18 Glue machine
Structural features:
★After the glue roller surface after quenchinginner hole machining, grinding and dynamic balancing surface engraved with 32 pit style textured, coating evenly, less consumption of glue.
★The glue roller rotation controlled by frequency conversion motor and inverter, which guaranteed glue roller speed synchronized with double facer machine , and can operate independently.
★Glue can adjust glue quantity by electric adjustment. Automatic circulation of glue, can effectively control the amount of glue to avoid glue precipitation, to ensure good glue and save glue.
★All roller shaft surfaces are plated with hard chromium after grinding.
★The speed signal of the double-sided machine is measured to realize the synchronous operation. The glue machine adopts the man-machine interface display, can be related to the data set, simple and quick operation.
★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.


regular technical parameters:

1. MAX.working width:1600mm

2,operation direction:left or right(Determined in accordance with the customer's facility)
3,the highest design speed:100m/min
4,Gas supply system:0.4-0.6MPa
5,Preheat cylinder temperature range:150-200ºC Steam pressure:0.8-1.2MPa
Roller diameter parameters:
1,glue roller diameter:¢268mm doctor roller diameter:¢142mm
2,paper pressing roll diameter:¢155mm
3, Over the paper roll diameter:¢110mm
Power motors and electrical parameters::
1.glue roller initiative frequency motor:3KW 380V 50Hz Continuous (S1) working standard
2.Glue quantity adjusting speed reducer:100KW 380V 50Hz short time (S2) working standard
3.Roller gap adjustment motor: 100KW 380V 50Hz short time (S2) working standard
4.glue pump motor: 2.2KW 380V 50Hz Continuous (S1)working system
Mainly purchased parts, raw materials and origin:

8.SM-10 type double facer
Structural features:
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 9pcs heating plateS and cooling 4 m.
Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attachedwear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.

Technical parameters:
1,temperature requirement:160-200ºC steam pressure:0.8-1.3MPa 2,air source pressure:0.6-0.9MPa
3,Cooling stereotypes length:4m Heating plate quantity:9 pieces
4,hydraulic system pressure:6---8MPa
Roller diameter parameters:
1,upper drive rubber roller diameter:¢475mm lower drive rubber roller diameter : ¢350mm Wear rubber Outsourcing
2,Former follower with roller diameter:¢176mm back setting belt driven roller diameter:¢176mm
3,Platen roller: ¢85mm Setting roller diameter:¢86mm
4,upper belt tension roller diameter:¢155mm upper roll diameter with detuning:¢124mm
5,Lower belt tension roller diameter:¢130mm Entrusted with the roll diameter lower belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated.


Power motors and electrical parameters:
1,Main drive motor power:22KW 380V 50Hz Continuous (S1) working standard
Mainly purchased parts, raw materials and origin:

9.ZQS Thin knife slitting
Structural feature:
★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.
★the whole machine can remove left and right,cycloid reducer to adjust.
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.
★the machine adopt four knives six lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.









regular technical parameters:

1. effective width:1600mm

2,The maximum mechanical speed:100m/min
3,Mechanical configuration:5knives 8lines
4,The minimum width of the cutter:135mm
The maximum width of the cutter:1850mm
Power motors and electrical parameters:
1,Line cutter line motor:0.4KW 2,Knife wheel drive motor:5.5KW


Mainly purchased parts, raw materials and origin:
10.NC-120 NC cutter helical knives
structural feature:
★it can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Knife roller: fine quality forged steel msaterial, the balanced, with good stability.
★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).


Regular technical parameters:
1,Minimum cutting length:500mm 2,Maximum cutting length:9999mm
3,Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
Roller diameter parameters:
11,Cross on the knife shaft center distance:¢216mm 2,Before the lower conveying roller diameter ¢156mm
3,After the lower conveying roller diameter: ¢156mm 4,The front of the platen roller diameter: ¢70mm
5,The front of the platen roller diameter: ¢70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
Power motors and electrical parameters:
1,main drive motor power:12.5KW Full AC synchronous servo
2,Before feeding motor power:3KW(Frequency Control)
3,Oil pump motor power:0.25KW
Mainly purchased parts, raw materials and origin:
11.DMT-120 paper sheet delivery and side conveyor
structural features:
★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.


★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
★Vertical bin using wide flat belt conveyor transport.
Technical parameters:
1.The maximum accumulation length:3000mm
2,The maximum stack height:200mm
Power motors and electrical parameters:
1.Main conveyor motor:3KW adopt frequency motor
2,Lateral output of the motor:1.5KW Three-phase asynchronous motor
3,Walking Motor:1.5KW Three-phase asynchronous motor

12.ZJZ Glue station system
Structural features:
★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large.
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment.
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate.
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.
★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.
★Responsible for technical guidance, teaching adhesive dispensing process.
Technical parameters:

1. Horizontal body glue mixer: one 2,Carrier glue mixer:one

3,Storage glue mixer: one 4,Plastic buckets on double coater: one
5,Two coating machine back plastic buckets :one 6,Plastic buckets on single machine :two
7,Single machine back plastic buckets: two8,Lose glue dispensing pumps: four
glue barrel diameter parameters:
1,Horizontal body glue mixer:1250mm×1000mm×900mm
2,Carrier glue mixer diameter: ¢800mm×900mm
3,Diameter plastic bucket on Double Glue:¢800mm×1000mm Plastic buckets on single machine:¢800mm×1000mm
4,Storage tank diameter: ¢1200mm×1200mm
Power motors and electrical parameters:
1,Horizontal body glue mixer: 3KW 380V 50Hz
2,Carrier glue mixer: 2.2KW(Ordinary three-phase) 380V 50Hz
3,output plastic pump motor: 2.2KW(Ordinary three-phase) 380V 50Hz
4,Storage Tank Motor 1.5KW(Ordinary three-phase) 380V 50Hz
Mainly purchased parts, raw materials and origin:
13.ZQ Steam system
Structural features:
★Production line for hot heating energy delivery device to maintain a stable operating temperature.
★All units are designed to be independent small unit for the steam system, segmented temperature control, energy saving, easy to adjust.
★By adjusting the steam pressure monitor dial to exercise control over the operating temperature, and a pressure.
★Each group has a hydrophobic unit emptying bypass, when rapid shutdown cooling equipment.
★Float trap 1/2 metal hose and connect the bypass valve, plug valve injection.
★Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint.
★All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure.


technical parameters:
1,Equipped with boiler:4t/h
2,Equipped with boiler pressure:1.25MPa Pipe temperature:170-200ºC
Mainly purchased parts, raw materials and origin:
Factory Profile:


Customer Visit:


Delivery picture:


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